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The Difference Between Proof Testing and Break Testing β€” and When Each Is Required

Dec 26, 2025Certifications & Compliance, Rigging Equipment, Safety, Testing

In the lifting and rigging world, ensuring your equipment performs exactly as expected isn’t just a best practice β€” it’s a matter of safety, reliability, and compliance. Whether preparing for a heavy lift or certifying gear for daily use, you’ll encounter two main testing methods: proof testing and break testing. While both measure strength, they serve distinct purposes and are used in different stages of a product’s lifecycle.

What Is Proof Testing?

 

Proof testing is a non-destructive test used to confirm that rigging gear can safely handle its rated load capacity.

βœ… Key Facts About Proof Testing

  • Load is applied at a controlled level, usually above the Working Load Limit (WLL)
  • The product is not damaged or permanently deformed
  • Used for quality assurance before equipment enters service
  • Often required by safety organizations like OSHA and standards such as ASME B30

Proof testing is typically performed on lifting devices such as:

  • Wire rope and chain slings
  • Synthetic slings
  • Engineered lifting devices and fabrications
  • Hooks, shackles, and hardware

The goal is to confirm the gear can handle expected loads safely β€” without compromising its future usability.

What Is Break Testing?

 

Break testing is a destructive test where the product is loaded until failure to determine its ultimate breaking strength.

⚠️ Key Facts About Break Testing

  • The test continues until the product actually fails or breaks
  • Provides accurate data on strength limits
  • Used mainly for product design validation, quality control, and vendor verification
  • Results help manufacturers, engineers, and distributors understand material performance under stress

Break testing is not performed on gear intended to remain in service β€” it’s meant to improve safety by analyzing failure points and ensuring future products meet design standards.

 

When Should You Use Each Test?

 

SITUATION CHOOSE
PROOF TESTING
CHOOSE
BREAK TESTING
Certifying a product for service βœ… Yes ❌ No β€” destroys
product
Inspecting new or repaired equipment βœ… Yes Not appropriate
Product development, design, QC checks ❌ No βœ… Yes
Vendor or material comparison ❌ No βœ… Yes
Regulatory compliance and documentation βœ… Yes Usually not required
Knowing the difference helps protect your team, adhere to regulations, and make informed decisions about your rigging assets.

 

Where CERTEX Provides Testing Services

 

CERTEX offers flexible test options across multiple locations and service formats.

πŸ”Ή Memphis, Tennessee β€” Certified Testing Hub

Our Memphis facility is equipped for both proof and break testing, handling a broad range of rigging gear. Customers rely on this location for:

  • High-capacity load beds and certified technicians
  • Proof testing for slings, hardware, and custom fabrications
  • Break testing for product validation and material testing

πŸ”Ή Wilmington, California β€” West Coast Support for Proof & Compliance

Our Wilmington facility services customers on the West Coast with:

  • Proof testing and inspection services
  • Load verification for overhead cranes, slings, and lifting systems
  • Quick turnaround for compliance documentation

 

Our East Coast Crane Division – Expert Testing and Inspection Support

 

In addition to our testing facilities, CERTEX partners with experienced crane service teams in the East. Our crane division, headquartered at our North Charleston branch, provides full crane support services, including:

  • Crane inspection, repair, and maintenance
  • Load testing and proof certification
  • Installation and overhaul services for crane systems

This ensures customers across the East Coast receive high-quality crane services backed by our national rigging expertise.

 

Onsite, Mobile, and Overhead Crane Testing

 

To support busy operations, CERTEX also offers:

  • Onsite testing β€” ideal for installed pad eyes, lifting lugs, and mounted systems
  • Mobile testing units β€” bringing proof testing directly to your site
  • Overhead crane and mobile crane testing β€” certified load testing to meet OSHA, ASME, and site-specific requirements

We coordinate testing nationwide, ensuring project timelines stay on track.

Learn more about our Overhead and Mobile Crane servicesβ€”download our flyers.

Why Proper Testing Matters

 

Proof and break tests are not interchangeable β€” and selecting the right one improves safety, extends equipment life, and ensures regulatory compliance. CERTEX combines decades of industry experience, certified technicians, and nationally available services, giving customers peace of mind whether training a team, certifying equipment, or designing custom lifting solutions.

With testing hubs in Memphis and Wilmington, a dedicated East Coast crane division, and onsite/mobile testing services, we’re here to support your project no matter where you are or how complex the lift.

 

Ready to Schedule a Test or Learn More?

Our team is here to help you determine which testing method is right for your equipment, your industry, and your compliance needs.

πŸ‘‰ Contact your local CERTEX representative to learn more or to schedule a proof or break test.
Find your nearest branch here: CERTEX Locations

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